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UV 광경화 시스템 (UV Curing Systems)

Spot curing, Flood curing, LED curing, Conveyor curing

IntelliRay - Full-Featured UV Flood Curing System

IntelliRay는 컴팩트 마이크로 프로세서 컨트롤 UV 플러드 경화 시스템입니다. 모든 시스템 구성 요소는 소형 램프 헤드에 연동되어 있어서 케이블이나 원격 전원 박스가 거의 필요하지 않고 옵션인 Rayven 벤치 탑 경화 챔버 또는 공정 시설 어느 곳에나 쉽게 장착할 수 있습니다. 헤드 장착,  전원 코드 연결,  설정된 시간 동안 경화  시작! 본 시스템에는 retractable shade type shutter가 포함되어 있어 반복적인 노출 시간 설정이 가능하고, UV로부터 사용자가 보호됩니다.

시스템의 LCD 디스플레이와 디지털 키패드를 이용해 경화 작업을 간단하게 프로그래밍하고 모니터링 할 수 있습니다. 수명이 긴 arc lamp 와 parabolic reflector는 균일하게 분포된 UV 로 8 x 6 인치의 경화 영역을 조사합니다. Arc lamp는 최신 기술의 UV Power-Plus 램프 드라이버로 구동됩니다. 헤드에는 편리한 운반 손잡이와 높이 조절 슬라이딩 브래킷이 있습니다. 이 시스템의 대용량 버전은 IntelliRay Quad를 참고하세요. IntelliRay는 400W  또는 고강도 600W  두가지 버전으로 제공됩니다.

 

  • 175 mW/cm2 Intensity @ 3"
  • 8" x 6" curing area
  • User control of time & intensity / Remote control & reporting via PC or PLC
  • Integrated exposure shutter
  • Solid-state / Constant power
  • Optional shielded benchtop curing chamber

 

 

Product Summary

IntelliRay with
Control software and Rayven curing oven

The IntelliRay is a compact microprocessor-controlled UV flood curing system. All system components are integrated into a small lamp head which can be easily mounted on the optional Rayven benchtop curing chamber or anywhere on a factory floor, with virtually no cabling or remote power boxes required. Just mount the head, connect the AC line cord, and start timed exposure curing! The system contains an integrated retractable shade type shutter, which allows for repeatable exposure timing, and shields the user from UV rays. The system’s LCD display and digital keypad make programming and monitoring of curing operations a snap. The long life arc lamp and parabolic reflector illuminate an 8 x 6 inch curing area with evenly distributed UV light. The arc lamp is powered by the state of the art UV Power-Plus Lamp Driver. For a larger version of this system, see the IntelliRay Quad. The head features a convenient carrying handle and sliding height adjustment bracket. The IntelliRay is available in 400W or higher intensity 600W version.

 

System Timers

Duration of curing is controlled by a 1 to 9999 second or hour exposure timer that actuates the shutter. The exposure timer also has a user controlled manual mode, and a mode for use in long exposure applications such as artificial aging or solar panel testing.

 

Lamp Intensity Control

The system has a user adjustable intensity level. This feature provides the flexibility of choosing appropriate curing intensity for sensitive materials. Time, intensity as well as all other settings can be password protected.

 

Standby Mode

The unit automatically reduces lamp power when the shutter is closed. This reduces excessive heat and therefore increases life of system components, without the need to power down.

 

Status Indicators

Four front panel LEDs are provided: Lamp ready, system in standby mode, shutter open, and system alarm.

 

Uvitron IntelliRay curing system control interface

External Logic Signal Interface

The system can be remotely monitored and controlled using logic signals available at a 15 pin D-sub connector on the unit’s rear panel. The digital logic functions allow high speed control of the IntelliRay for applications requiring a direct interface with machine controllers or PLCs.

 

Remote Control via PC Serial Port

The system can also be remotely controlled via a RS232 / RS485 serial port. A Windows™ compatible graphical interface program allows all system functions to be exercised (see photo), and with RS485, multiple units can be networked.

 

Foot Pedal Control

An optional shutter control foot pedal is available for applications requiring hands-free operation. The pedal can be used in conjunction with the system's exposure timer, or in a manual mode in which the shutter remains open as long as the pedal is pressed.

 

Lamp Power Regulation

The system’s switch mode power supply maintains constant lamp power regardless of variations in AC line input or lamp voltages. The result is repeatable curing times throughout the life of the lamp.

 

Auto-Range AC Line Input

The Auto-Ranging 90-132 / 180-265 VAC line input makes the Uvitron IntelliRay easy to use in any country, with no wiring changes or voltage select switching required.

 

Forced Air Cooling

A baffled fan cooling system with removable filter channels cooling air appropriately to all components to ensure high system reliability.

 

Optional Lamp Spectrums

The IntelliRay is available with UVA, UVB & visible spectrum lamps for the 400W & 600W systems, ensuring compatibility with adhesives and coatings from all manufacturers.

 

Best-in-Class Lamp Life

The IntelliRay systems now have enhanced lamp life which rivals even microwave and LED systems, significantly lowering operating and maintenance costs. Typical lamp life (intensity versus time) charts are available for 400W and 600W IntelliRay systems.

Mounting Options

Stand & Shield - economical adjustable-height
mounting stand and wrap-around UV shield
Rayven - fully enclosed curing chamber with
door interlock and adjustable shelf

 

 

 

 

 

 

 

Specifications

System Type Parabolic Flood Curing System
Part # UV0338 UV0832
Lamp Power 400W 600W
Input Voltage 100-120 / 200-240 VAC ±10% (auto-ranging)
Input Current (Max) 7.0/3.5 Amps 10.0/5.0 Amps
Irradiance
@ 3"
115 mW/cm2 UVA, typical 175 mW/cm2 UVA, typical
Curing Area 8" x 6"
Weight 13 lbs
Size (L x W x H) 11” x 10” x 9”

 

System Part Numbers

Part No. Item Details Ordering
UV0338
IntelliRay 400 SM Lamp Head, 120/240VAC, 50/60Hz
Includes 400W UVA enhanced arc lamp, UV/IR protective glasses, power cord and manual
UV0832
IntelliRay 600 Lamp Head, 120/240VAC, 50/60Hz
Includes 600W UVA enhanced arc lamp, UV/IR protective glasses, power cord and manual

 

Accessories Part Numbers

Part No. Item Details
UV1080 Rayven Shielded Curing Chamber Provides full shielding and shutter door interlock
UV0454 Adjustable Height Flood Stand Used with IntelliRay for bench top batch curing
UV0455 Wrap-around UV Shield Provides basic UV shielding (used with UV454)
UV1094 Rear UV Shield Supplemental rear protection for blocking low level backside UV light for applications where complete shielding is desirable (used with UV454 & 455)
UV2128 Flood Filter Glass Replacement filter glass for SunRay and IntelliRay floods. Filters shortwave and infrared wavelengths
UV2676 Dichroic Flood Filter Glass Optional dichroic filter glass for SunRay and IntelliRay floods. 250-450nm passband
UV0331 IntelliRay Shutter Shade Replacement shutter shade for IntelliRay System
UV0725 Shutter Control Foot Pedal Provides hands-free control of shutter and exposure timing
UV0527 IntelliRay Remote Control Interface Software Windows 98/ 2000/ XP/ Win7/ Win8 GUI
UV0525 RS232 Remote Interface Cable For use with above software
UV0526 RS485/Logic Remote Interface Cable Control from RS485 PC or digital logic
(Multiple) Power cords Multiple types available
(Multiple) UV Curing Tray Stainless steel non-stick surface
UV1450 Uvicure Plus II Integrating Radiometer UVA, UVB or Visible ranges, 10-10,000mW/cm2
UV0495 UV/IR Protective Safety Glasses OTG (fit over prescription eyewear), 3.0 shade
UV2231 UV/IR Protective Safety Glasses Sport contour, 3.0 shade
UV1889 UV Protective Face Shield Lift-up face shield ideal for maximum UV/Visible light protection, 4.0 shade
UV0576 IntelliRay 400 Instruction Manual Usage and maintainence info for IntelliRay 400 System
UV0841 IntelliRay 600 Instruction Manual Usage and maintainence info for IntelliRay 600 System

 

Replacement Lamp Part Numbers

Part No. Item Details
UV0320 UVA Metal Halide Lamp 400W medium pressure
UV0544 UVB Enhanced Lamp 400W medium pressure
UV0489 Visible Metal Halide Lamp 400W medium pressure, 420nm
UV0545 Visible Metal Halide Lamp 400W medium pressure, 460nm
UV0834 UVA Metal Halide Lamp 600W medium pressure
UV1884 UVB Enhanced Lamp 600W medium pressure
UV1074 Visible Metal Halide Lamp 600W medium pressure, 420nm

 


 

Uvitron International, Inc.
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