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Thin Film Deposition System

Modular PVD System - The HEX Series (Korvus Technology, UK)

HEX and HEX-L, 박막증착시스템 (PVD & Thermal / E-beam Evaporation)

HEX vs HEX-L

Within the HEX Series of PVD systems, there are two options: the HEX and the HEX-L. While the core philosophy of modularity remains the same in both systems, there are key differences to consider when deciding which one is right for you.

 

HEX

Benchtop or rack-mounted compact system


  • 4″ (100mm) Maximum Sample Size Diameter

  •  Up to 3 Deposition Sources

  • 12 L Chamber Volume

  • 9×10-7 Base Pressure (mbar)

  • Glovebox Integration


 

HEX-L

Larger mobile base-stand-mounted system


  • 6″ (150mm) Maximum Sample Size Diameter

  • Up to Deposition Sources

  • 50 L Chamber Volume

  • 9×10-7 Base Pressure (mbar)

  • Glovebox Integration

  • Loadlock Option


 

 

Customise with Sources

We have a range of deposition sources to customise the HEX and HEX-L, depending on your required applications. If you’re unsure, please contact one of our technical specialists.

 

TAU | E-Beam Evaporation

The TAU E-Beam evaporation source is a ‘mini’ source, meaning that it doesn’t use the beam-bending magnets found in other, larger electron beam evaporation sources. The TAU produces a high voltage at the target material while using the low voltage at the tungsten emission filament to produce a direct heating and evaporative effect.

One of the most significant concerns with the e-beam evaporation process is the heat generated during the vaporisation stage. The TAU uses an enclosed head that reduces the thermal load in the vacuum chamber, allowing for coating at relatively low substrate temperatures. This reduced thermal energy makes the TAU a useful tool in lift-off processes and the coating of sensitive substrates.

Learn More: Electron Beam Evaporation Explained

 

TES | Thermal Evaporation

The Korvus TES thermal boat sources allow quick removal of the sources to allow replenishment of the evaporant material. Boats and filaments can also be easily and rapidly replaced.

The TES sources are available as a single-source per flange unit. Optionally, thermocouples may be mounted to monitor the boat temperature. Each source can be equipped with a manual or automatic shutter.

Multiple sources may be accommodated in one system. The sources can also be used in conjunction with other techniques such as sputtering, e-beam deposition and low-temperature sources.

 

FISSION | Magnetron Sputtering

The Fission series of magnetron sputtering systems allows users to switch between thin film DC/RF sputtering without specialised tools or lengthy downtime. The Fission deposition source is a module of the modular HEX system that uses quick-release connectors for cooling and water connections, making set-up simple and fast. The HEX system provides the framework for multiple physical vapour deposition techniques, including DC/RF sputtering.

The system accommodates reactive sputtering through the introduction of the reactive gas directly into the chamber or via a separate gas feed. We recommend using the separate feed to maintain the correct partial pressure of the reactive gas at the target.

The Fission series allows the sputtering of all solid metals, magnetic materials, insulators, and semiconductors and can even process multiple sources to grow a composite thin film.

The HEX system even supports high-power impulse magnetron sputtering (HiPIMS), resulting in the target molecules arriving at the substrate as ions instead of neutral atoms. The main advantage of HiPIMS is that it allows for excellent control over the film’s microstructure, phase composition, and optical properties.

 

ORCA | Organic Evaporation

The ORCA low-temperature evaporation source employs active cooling of the crucible to ensure that  the heating process is balanced by a strong opposing cooling process which results in excellent temperature stability and control.

The crucible is constructed from high thermal-conductivity material, ensuring no hot-spots arise which could distort the evaporation rate. Optionally, alumina or graphite liners may be employed. The crucible (complete with liner if fitted) is easily removed/swapped without the need for any tools, although this is often not necessary since access to the source in order to refill the crucible is rapid and simple.

The K-type thermocouple is inserted into the body of the crucible, giving much more accurate readings than typical touch-contact arrangements. The source is supplied with a power unit coupled with a PID controller tuned to low-temperature operation.

The source may be used in conjunction with sputter sources, e-beam sources, thermal sources and others. Thermal cross-talk is kept to a minimum through the cooled shielding cap. The ORCA is also perfectly paired with our temperature gradient sample stage allowing precise temperature control of the substrate.

 

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